Dalloway Precision Engineering Ltd · Lye, West Midlands

Direct-Factory CNC Machining from the Heart of the West Midlands

3–5 axis milling, CNC turning, and surface treatments — all under one roof. No trading company markups, no outsourcing. Your parts, our floor, full traceability.

No MOQ

Single Prototypes Welcome

±0.010mm

Standard Precision Tolerance

100+

Materials in Stock

5-Axis

Simultaneous Machining

100%

IP Protection · Signed NDA

The Direct-Factory Advantage

Why Engineers Choose Dalloway as Their UK Machining Partner

The shortest distance between your CAD model and a certified precision part is a direct relationship with the factory floor. No trading companies, no re-exporters — just engineers speaking to engineers in the West Midlands.

01

Engineer-to-Engineer Communication

Speak directly to our programmers and machinists. Zero technical translation loss, immediate DFM feedback, and no account manager acting as a barrier between you and the shop floor.

02

Prototype to Full Production

From a single first-article prototype to high-volume production runs. Your complex 5-axis component receives the same engineering discipline regardless of quantity.

03

SME Agility, Industrial Capability

As a focused British precision shop, we respond and adapt in ways that large factories structurally cannot. Owner-led quality culture means decisions happen on the floor, not in committee.

04

Contractual IP Security

Your CAD files are handled within a siloed data environment. Mutual NDAs are standard practice. Your designs are never shared with third parties and are purged on project completion.

Engineering Criterion Overseas Trading Company UK Mega-Factory Dalloway Precision (Direct UK)
Pricing Model +30–50% hidden markup High fixed overhead costs Direct factory rates
Technical Control Zero — fully outsourced Rigid and inflexible 100% in-house UK control
Precision Standard Inconsistent / high risk Standard ISO only ISO 2768-f as standard
Quality Assurance Random manual check Batch sampling CMM inspection & full documentation
Enquiry Response Days to weeks Formal tender process Same-day DFM & quotation
IP Protection No contractual obligation Generic NDA only Siloed protocols + mutual NDA
DFM Feedback Delayed / via intermediary Not typically offered Instant engineer-to-engineer
Supply Chain Risk Very high Low–medium Zero — single UK source
Our Capabilities

Full-Spectrum Precision Machining Under One Roof

From first-article prototypes to volume production, we eliminate the subcontract chain. Everything from raw billet to finished, inspected, certified component is co-ordinated through us.

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3, 4 & 5-Axis CNC Milling

Simultaneous 5-axis machining of complex geometries, deep cavities, and contoured surfaces in a single setup, eliminating fixture error and reducing cycle time.

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CNC Turning

Chucked and bar-fed components across a wide diameter range. Live tooling capability enables complete turned-and-milled parts in a single operation.

EDM & Precision Grinding

Wire EDM, die sink EDM, surface grinding, and cylindrical grinding for hardened tooling, tight-tolerance profiles, and superior surface finish beyond standard CNC capability.

Surface Treatments

Anodising (Type II & III), passivation, electropolishing, powder coating, zinc plating, nickel plating, PVD coating, and heat treatment. All co-ordinated and delivered by us.

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Rapid Prototyping & DFM

CAD-to-part at speed. Complimentary DFM analysis with every enquiry, identifying cost drivers and tolerance risks before a single tool is touched.

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Quality & Documentation

CMM dimensional inspection, full material traceability, Material Test Reports, and Certificates of Conformance issued with every order as standard.

Plant & Equipment

Our Machine Fleet

Precision is only as good as the machine producing it. Our Lye facility houses a curated selection of premium Korean and European CNC machine tools, continuously re-invested in to stay at the leading edge.

Machining Centres (Milling)
  • DN Solutions DVF 5000 — Simultaneous 5-Axis VMC, 17kW, 12,000 RPM direct-drive spindle, 60-position ATC, Renishaw RMP60 probe
  • Doosan DNM 5700 — 4-Axis VMC with Nikken rotary table
  • Dugard Eagle 1000 — 4-Axis VMC with Tanshing rotary table
CNC Turning Centres
  • DN Solutions DNT 2100 — Box-guideway lathe, 4,500 RPM, 12-station servo turret, programmable tailstock
  • Doosan Lynx 2100 — CNC turning centre
  • Doosan Puma GT 2600 — CNC turning centre
  • Okuma & Howa — CNC lathe
Conventional & Support
  • Colchester Mastiff 1400 — Centre lathe
  • Colchester Master 2500 — Centre lathe
  • Tos FNK — Conventional milling machine
Inspection & Quality
  • CMM — Dimensional inspection to IT6/ISO 2768-f
  • Digital height gauges & calibrated micrometry
  • Surface plate & granite reference equipment
  • Full calibration records maintained throughout
Materials & Engineering Data

CNC Material Selection Guide

Selecting the correct alloy or polymer governs product lifecycle, machining strategy, cycle time, and total landed cost. All materials listed below are either held in stock or routinely sourced within short lead times for UK delivery. Full MTR and CoC documentation is standard on every order.

Tolerance note: Figures shown represent standard precision achievable under normal conditions. ±0.010mm is our ISO 2768-f standard for most materials; tighter tolerances on critical features can be agreed at quotation stage for specific geometries. Tolerances for engineering plastics are wider due to inherent thermal dimensional instability.

GradeSpecDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceStandard Finishes
1050A H14BS EN 573-32.71105HB 35 Excellent Electrical busbars, reflectors, heat exchangers, food contact ±0.010mmAs machined, Anodise Type II
2024-T4BS EN 573-32.78470HB 120 Good Aircraft structural, high-stress brackets, defence ±0.010mmHard anodise, chromate conversion (MIL-DTL-5541F)
5083-H111BS EN 573-32.66290HB 75 Good Marine, cryogenic vessels, pressure vessels, LNG ±0.010mmAs machined, Anodise Type II
6061-T6BS EN 573-32.70310HB 95 Excellent General engineering, robotics frames, electronics enclosures, automotive ±0.010mmAnodise Type II/III, bead blast, powder coat
6082-T6BS EN 573-32.71310HB 95 Excellent Structural, general engineering (common UK equivalent to 6061) ±0.010mmAnodise Type II/III, bead blast, powder coat
7075-T6BS EN 573-32.81572HB 150 Good Aerospace fittings, UAV/drone frames, defence, performance sports ±0.010mmHard anodise (Type III), chromate (MIL-DTL-5541F)
7068-T6511AMS 27702.85683HB 175 Moderate Ultra-high-strength aerospace structural frames and assemblies ±0.010mmHard anodise, chromate conversion
Aluminium has a high thermal expansion coefficient (~23 × 10⁻⁶ /°C). On large features, allow parts and tooling to reach thermal equilibrium before inspection.
GradeSpecDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceStandard Finishes
303BS EN 10088-37.90620HRB 96 Good Shafts, connectors, turned fittings, bolts and studs ±0.010mmAs machined, passivation
304 / 304LBS EN 10088-37.93515HRB 92 Moderate General purpose, food-grade, pharmaceutical, fabrications ±0.010mmAs machined, passivation, bead blast
316 / 316LBS EN 10088-37.99485HRB 95 Moderate Medical instruments, marine hardware, surgical tools, pump valves ±0.010mmPassivation (ASTM A967), electropolish (Ra ≤0.4µm)
17-4 PH (630)AMS 5604 / BS EN 10088-37.781,310 (H900)HRC 44 (H900) Moderate Aerospace fittings, high-strength valves, marine hardware ±0.010mmPassivation, hard chrome
15-5 PHAMS 56597.781,310 (H900)HRC 44 Moderate Aerospace structural, high-pressure valves, surgical instruments ±0.010mmPassivation
440CBS EN 10088-37.651,970 (htd)HRC 58–60 (htd) Difficult Ball bearings, cutting edges, valve seats, surgical blades ±0.010mmHard chrome, PVD coating
2205 DuplexBS EN 10088-37.82620HRB 100 Difficult Marine, oil & gas, subsea pressure vessels and pipework ±0.020mmAs machined, passivation
Austenitic grades (303, 304, 316) work-harden during cutting. Sharp tooling, correct feeds/speeds, and no dwelling are essential. Martensitic and PH grades should be machined in the annealed condition where possible; final heat treatment applied post-machining to minimise distortion.
GradeSpecDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceStandard Finishes
EN3 (070M20)BS 9707.85430HB 131 Excellent General low-stress applications, studs, non-critical brackets ±0.020mmZinc plate, powder coat, black oxide
EN8 (080M40)BS 9707.85620HB 180 Good Shafts, keys, couplings, general engineering, automotive ±0.020mmBlack oxide, zinc plate, powder coat
EN19 (709M40)BS 9707.85850HB 248 Good High-stress shafts, gears, aerospace fasteners, oil & gas ±0.010mmBlack oxide, zinc plate
EN24 (817M40)BS 9707.851,000HB 280 Good High-tensile bolts, heavy shafts, tool holders, oil & gas ±0.010mmBlack oxide, phosphate, zinc-nickel
H13 (Hot Work)BS EN ISO 49577.801,380HRC 38–44 Difficult Die casting inserts, injection mould tooling, forging dies, extrusion dies ±0.020mmNitriding, PVD, polishing
D2 (Cold Work)BS EN ISO 49577.701,600 (htd)HRC 60–62 (htd) Difficult Punches, blanking dies, wear plates, press tooling ±0.020mmPVD, nitriding
M2 High Speed SteelBS EN ISO 49578.15HRC 63–65 (htd) Difficult Cutting tools, punches, taps — EDM and grinding preferred post-hardening ±0.020mmNitriding, PVD, TiN coating
Tool and die steels (H13, D2, M2) are typically rough-machined in the annealed condition, hardened and tempered to working hardness, then finish ground or EDM'd to final dimension. Engaging us early in your design process allows optimisation of this sequence for minimum distortion.
GradeSpecDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceStandard Finishes
Grade 1 (CP)ASTM B2654.51240HB 120 Moderate Chemical processing, marine, architectural, heat exchangers ±0.010mmAs machined, anodise
Grade 2 (CP)BS EN ISO 5832-24.51345HB 145 Moderate Chemical plant, marine hardware, medical non-implant ±0.010mmAs machined, anodise
Grade 5 (Ti-6Al-4V)BS EN ISO 5832-34.43950HRC 36 Difficult Aerospace fittings and brackets, motorsport fasteners, performance bicycle components ±0.010mmAnodise Type II, electropolish
Grade 23 (Ti-6Al-4V ELI)BS EN ISO 5832-3 ELI4.43896HRC 34 Difficult Orthopaedic implants, spinal fixation, cardiovascular and dental devices ±0.010mmElectropolish, Ra ≤0.4µm, passivation
Grade 9 (Ti-3Al-2.5V)ASTM B3374.48620HB 195 Moderate Aerospace hydraulic tubing, sports equipment, high-performance motorsport ±0.010mmAs machined, anodise
Titanium's low thermal conductivity concentrates heat at the cutting edge. Correct coolant application, sharp carbide tooling, and conservative cutting parameters are essential. Grade 5 and Grade 23 in particular demand rigorous tool change intervals to maintain dimensional consistency.
GradeSpecDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceStandard Finishes
Copper C101 (ETP)BS EN 136018.96220HB 40 Good Electrical contacts, heat sink plates, RF shielding, busbars ±0.010mmAs machined, tin plate
Copper C110ASTM B1878.94235HB 45 Good High-conductivity busbars, electrical components, terminals ±0.010mmAs machined, silver plate
Brass CZ121 (CW614N)BS EN 121648.50390HB 95 Excellent Precision valves, pneumatic fittings, connectors, instrument housings ±0.005mmAs machined, nickel plate, chrome plate
Brass CZ131 (CW617N)BS EN 121648.47420HB 100 Excellent Threaded components, turned precision parts, fluid couplings ±0.005mmAs machined, nickel plate
Phosphor Bronze PB102 (CW451K)BS EN 121638.90410HB 110 Good Bearing bushings, spring contacts, gear wheels, anti-spark fittings ±0.010mmAs machined, nickel plate
Beryllium Copper C17200ASTM B1968.251,310HRC 42 Good Non-sparking tools, precision springs, aerospace connectors, semiconductor tooling ±0.010mmAs machined
Brass CZ121 and CZ131 are among the most economical materials to machine — their outstanding chip-breaking behaviour allows high speeds and excellent surface finish. Beryllium copper must be machined with appropriate respiratory controls in place; contact us to discuss safety protocols before enquiry.
GradeSpecDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceStandard Finishes
Inconel 625AMS 56668.44930HRB 99 Very Difficult Chemical processing, marine, aerospace weld overlay cladding ±0.020mmAs machined, shot peen
Inconel 718AMS 56628.191,375HRC 40 Very Difficult Gas turbine components, subsea manifolds, nuclear reactor hardware ±0.020mmAs machined, superfinish, shot peen
Hastelloy C276AMS 57508.89785HRB 95 Very Difficult Chemical processing, waste treatment, flue gas desulphurisation ±0.020mmAs machined
WaspaloyAMS 55448.191,275HRC 36 Extremely Difficult Gas turbine discs, rings and cases; high-cycle fatigue applications ±0.020mmAs machined, shot peen
MP35NASTM F5628.431,930HRC 50 Difficult Implantable medical devices, orthopaedic instruments, precision springs ±0.010mmElectropolish, Ra ≤0.4µm
Nickel superalloys work-harden rapidly and generate extreme cutting temperatures. Premium carbide tooling, conservative parameters, and flood coolant are mandatory. Additional cost and lead time should be expected relative to standard alloys; please discuss your project requirements with our engineers before proceeding.
GradeStandardDensity (g/cm³)UTS (MPa)HardnessMachinabilityApplicationsStd. ToleranceNotes
PEEK (Unfilled)ISO 103501.32100M99 Good Medical sterilisable components, semiconductor insulators, bearing cages ±0.020mmAutoclave-sterilisable; biocompatible
PEEK-CF301.44210 Good Lightweight structural aerospace parts, stiff brackets and fixtures ±0.020mm30% carbon fibre reinforced
Delrin POM-CISO 99881.4270HRR 120 Excellent Precision gears, cam followers, valve seats, jigs and fixtures ±0.020mmFood-grade available; low moisture absorption
Delrin POM-HISO 99881.4265HRR 120 Excellent High-stiffness components, precision bushings, positioning elements ±0.020mmHigher crystallinity than POM-C
Nylon PA6ISO 18741.1480HRR 111 Good Gears, wear pads, rollers, guide rails, cable management ±0.050mmMoisture-absorbing; dimensions change with humidity
Nylon PA66-GF30ISO 18741.38180 Good High-strength structural plastic, automotive brackets, load-bearing housings ±0.050mm30% glass fibre reinforced; improved stiffness
PTFEISO 120862.2030Shore D55 Good Seals, insulators, low-friction sliding bearings, chemical containment ±0.050mmChemically inert; very high thermal expansion — tight tolerances difficult
Acrylic (PMMA)ISO 78231.1970HRR 100 Good Optical components, display covers, lighting diffusers, instrument panels ±0.020mmClear or pigmented; brittle — handle with care
Polycarbonate (PC)ISO 73911.2065HRR 118 Good Electrical housings, safety shields, optical-grade components ±0.020mmHigh impact resistance; transparent grades available
Engineering polymers have significantly higher thermal expansion coefficients than metals (PEEK ~47 × 10⁻⁶ /°C; PTFE ~135 × 10⁻⁶ /°C). All plastic components must be inspected at a controlled temperature. Tolerances tighter than ±0.020mm on plastics are generally not maintainable in service without dimensional constraints in the design.
MaterialCommon AlloyDensity (g/cm³)UTS (MPa)MachinabilityApplicationsStd. ToleranceNotes
Gold18ct / 22ct / 24ct15.5–19.3120–205 Good High-value display components, luxury goods, scientific contacts ±0.010mmCustomer material supply preferred; swarf fully recovered
SilverSterling (925) / Fine (999)10.5125–295 Excellent Electrical contacts, scientific instruments, decorative machined parts ±0.010mmSwarf fully recovered; tarnish-resistant coatings available
PlatinumPt 950 / Pt 99921.4130–240 Moderate Medical implant components, laboratory crucibles, scientific apparatus ±0.010mmExtremely high intrinsic value — formal material handling agreement required
PalladiumPd 95012.0180 Moderate Dental alloys, electrical contacts, catalyst components ±0.010mmCustomer material supply required
Precious metal machining requires a formal chain-of-custody agreement and swarf recovery protocol before work commences. Customers are typically expected to supply their own raw material. Contact us to discuss your project's requirements confidentially.
Industries & Compliance

Sector-Specific Precision for Mission-Critical Applications

Surface treatment and process compliance are as critical as the cut itself. Our experience spans a wide range of sectors — from rail and automotive production runs to high-value luxury and scientific components.

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Rail & Transport

Proven delivery of high-volume precision components to rail sector specifications. Consistent batch quality across extended production runs.

High-Volume Production
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Motorsport & Automotive

Stainless steel and aluminium components for OEM Tier-1 suppliers, luxury vehicle manufacturers, and motorsport teams demanding rapid design iteration.

Low-Volume & Prototype
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Aerospace & Aviation

Precision aluminium and titanium components for aerospace contractors. Chromate conversion and hard anodise processing for corrosion-critical applications.

MIL-DTL-5541F Awareness
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Medical & Scientific

316L and titanium Grade 23 components for surgical instruments and implantable devices. Electropolished to Ra ≤0.4µm for biocompatible surface finish requirements.

ASTM A967 Passivation
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Luxury Goods & Display

Machining of high-value display cases, presentation hardware, and precision luxury components where surface quality and repeatability are paramount.

High-Value Finishing
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Industrial & General Engineering

Jigs and fixtures, replacement parts, bespoke tooling, and general-purpose machined components for manufacturing and process industries across the UK.

One-Off to Volume
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Food & Beverage

316L stainless components for food-contact applications. Electropolish and passivation processes ensuring compliance with food-grade hygiene standards.

Food-Grade Passivation

Energy & Oil / Gas

High-pressure valve seats, manifolds, and flow-control components in duplex stainless and nickel alloys for demanding process environments.

NACE MR0175 Awareness
Our Process

From CAD File to Certified Part in Five Steps

A transparent, engineer-led workflow with a named contact at every stage. No handoff delays, no account managers.

01

Upload Your CAD

Send STEP, IGES, DXF, or PDF drawings securely. A mutual NDA is signed before we open any file if requested.

02

DFM & Quotation

Our engineers review for manufacturability and return a detailed quotation promptly — including any DFM recommendations that could save you cost or improve quality.

03

CAM Programming

All CAM programming is carried out in-house. Toolpaths are optimised for your material and tolerances. You retain full supply chain visibility throughout.

04

Machining & Finishing

Parts are cut on our premium machine fleet and co-ordinated through your specified surface treatment process, delivered back to us for final inspection.

05

Inspection & Dispatch

First-article CMM inspection. MTR, CoC, and dimensional reports accompany every shipment. We only dispatch parts we would be proud to receive ourselves.

FAQ

CNC Sourcing & Engineering FAQ

Technical clarity accelerates every project. These are the questions our customers ask before placing their first order.

What precision tolerances can Dalloway consistently achieve?

Our standard is ISO 2768-f across all CNC milling and turning operations, with ±0.010mm achievable as a working baseline on most geometries and materials. On critical features — bores, shaft diameters, and precision fits — tighter tolerances down to ±0.005mm are achievable by agreement. Tolerances for difficult materials (titanium, superalloys) and engineering plastics are agreed individually at quotation stage.

What are your lead times?

We operate with the agility of a focused SME. Prototype and urgent orders are prioritised and we pride ourselves on responding quickly to customer deadlines. Lead times depend on complexity, quantity, and material availability — we will always give you an honest, realistic timescale at the point of quotation rather than an optimistic number we cannot meet.

What file formats do you accept?

STEP (.stp / .step), IGES (.igs), SolidWorks (.sldprt), CATIA V5, DXF, DWG, and PDF technical drawings. STEP is our preferred format for maximum geometry fidelity and fastest DFM turnaround. For legacy formats or unusual CAD exports, please contact us — we can usually accommodate.

Do you provide Material Test Reports and Certificates of Conformance?

Yes — full material traceability is standard practice on every order. We provide MTRs from our certified stockholders and a signed Certificate of Conformance. First-article inspection reports are provided on request, and can be included as standard for repeat production orders.

How is my intellectual property protected?

All enquiries are handled under a mutual NDA as standard. Your CAD files are stored in a siloed environment and are never shared with third parties. Data is permanently deleted from our systems on project completion unless you instruct otherwise in writing.

How do you handle design changes mid-project?

You communicate directly with our engineering team. If a revision is required after programming has begun, we provide an immediate impact assessment covering cost delta, toolpath implications, and revised lead time — without the delay that goes through a sales intermediary.

Do you work with defence and ITAR-controlled projects?

We work with UK defence contractors and are familiar with ITAR handling obligations for UK-based entities. Please contact us directly to discuss the classification requirements of your programme before submitting drawings.

Is there a minimum order quantity?

There is no minimum order quantity. We regularly machine single prototypes and one-off replacement parts. Pricing reflects set-up, programming, and material procurement costs, all of which are clearly itemised so you understand exactly where cost sits across different quantities.

Get in Touch

Ready to Start Your Precision Project?

Send your CAD files directly to our engineering team for a prompt DFM review and cost analysis. No forms to fill in — a direct conversation with the people who will machine your parts.

Phone & Email

📞 +44 (0) 7943 534473

✉️ morgan@dalloways.com

Our Facility

🏢 Dalloway Precision Engineering Ltd
     Unit 1, Premier Business Centre
     Attwood Street, Lye
     West Midlands, DY9 8RU

Business Hours

🕗 Mon–Fri: 08:00 – 17:30
     Weekends and out-of-hours by prior arrangement

Prompt response guaranteed for fully detailed enquiries with drawings attached, during UK business hours.

Request a Direct Quote

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